AUTOMOTIVE WIRING HARNESS DESIGN

Duration: 6 Months

Course Description:

  • Automotive Wiring Harness design has been a prime importance in functional performance of a IC Engine, Hybrid & EV vehicles.
  • Industry need expertise that will help them in innovative high efficient and low cost design. This course will help to use Schematics to create schematic diagrams for electrical harness, how to configure the catalog library, how to create functional block diagrams and block interconnect diagrams. This course is for those who what to stand out as a Electrical wiring harness design expert.

Target Audience:

  • This can be learned in all stages of an engineering career.
  • Student at final year of Engineering can apply for this program
  • Students of engineering discipline like Electrical, Electronics, E&TC.

Course Structure:

  1. Electrical basic
  • Process flow of wiring harness design
  • Specification, Major functions of Electrical systems
  • Cables, Connectors, Fuse, Terminal selection
  • Wiring protection selection
  • Material – Specifications, Selection, Database search, etc.
  1. Electronic Introduction
  • ECU, ECM, PCM, TCM, BCM, Starter motor etc.
  • Alternator, RVC sensors
  • Sunlight sensor
  • All system controls
  1. Design Verification
  • Wiring Harness Design Verification
  • Wiring Harness testing
  1. NPI and Product Development of these systems
  • Overview of product design program, Subsystem design Principles, role and responsibilities of team, etc .
  • System, subsystem levels BOM
  • Stages of Prototype development & testing
  1. Electrical CAD ( Creo, CATIA, Cabling,)
  • Electrical harness routing, schematic design, processes for electrical harness designs
  • Create functional block diagrams (including block interconnect diagrams), etc.
  • 3D CAD of solid & sheet metal modeling, 3D CAD Electrical, Create circuit diagrams, Create wiring diagrams (including wire interconnect diagrams), etc.
  • Reverse Engineering.
  • Create process and instrumentation design diagrams, etc.
  1. DFM, DFA, DFMEA, VAVE Quality Standards
  2. PLM /PDM Overview ( Pro Intralink / Windchill)
  3. Live/Dummy industrial project
  4. Personality Development Program
  • Soft skill development
  • Presentation skill development
  • Communication skills development
  • Leadership skill development
  1. Employability development
  • Time Management, Project Management, Quality Standards, PPT presentation, Excel sheet preparation, Mail writing, Mock Interview Preparation etc.
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